500-NP Installation Instructions for the Yamaha G19 or G22

Before Installation: • Place rear on jack stands (wheels off the ground) • Use proper eye protection and tools when working with electrical equipment • Disconnect the batteries …

Installation: 1. Prepare heatsink using supplied mounting template. 2. Mount control using original motor control mounting bolts. 3. Connect all motor wires (refer to supplied wiring diagram for proper connection). 4. Move pin 11 of the 23 pin connector to pin 17. ( detailed pictorial instructions on how to do this can be found on FSIP website ). 5. Connect the 23 pin connector to the new control. Instructions for moving pin 11 to pin 17 of the 23 pin connector. 1. Pry red insert (from opposite sides of the connector) up and away from black housing of the connector as shown in the pictures below. 2. Connector should then look like the picture below (notice that the red tab insert is now extended above the black housing of the connector, but not completely dislodged from the connector). 3. With red tab insert extended from housing (as shown above) pull the blue/white wire (pin 11) from the backside of the connector. Pin 11 is shown below ( wire colors in pictures may not match) . 4. Now insert the wire into Pin 17 as shown below.5. Push the red tab insert back into place. Mounting Template. After template is mounted to heatsink, drill these holes with a No. 7 (0.201″) drill bit and tap these holes to 1/4″ X 20. After template is mounted to heatsink, drill these holes with a No. 7 (0.201″) drill bit and tap these holes to 1/4″ X 20…

Source: http://www.ddmotorsystems.com/

Download 500-NP Installation Instructions for the Yamaha G19 or G22

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